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E5_D

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  • E5_D Datasheet
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Features

Next generation of controllers

E5_D is the next generation controllers designed to achieve optimal and automatic temperature control without human intervention. In fact from now on all typical adjustments made in field by expert are now automated using Artificial Intelligence A.I.

  • Adaptive control for self optimization of control setting due to process changes
  • Specialized function for better sealing application (packaging) and for watercooled extruders (plastic)
  • Draw-out structure for easier maintenance operation
  • Same basic specification of E5_C series

With standard temperature controllers, not only do you need a long time to define initial start-up PID settings, but it is also really challenging to make the optimal adjustments without having many years of experience in this area. That’s why Omron developed the E5_D Series with “adaptive control technology”. This automatically detects changes in the process under control and adapts the PID accordingly.

On a conventional sealing machine temperature sensors can often be located too far away from the sealing surface of the heating bar. This causes a difference between the temperature of the sealing surface and the temperature that was actually being controlled. This temperature difference and resulting sealing failures, increase as the packaging speed increases and also in correlation with thinner packaging materials or changing in ambient temperature. 

Thanks to the E5_D series, this issue is solved with the following approach: 

  • bringing sensor closer to the sealing surface - thanks to special temperature sensor models for faster detection 

  • adopting special algorithms (automatic filter adjustment function) built-in E5_D, specifically developed to suppress temperature variations. The result is a better sealing quality of the packages.

On a water-cooled extrusion molding machine, increased speed leads to temperature variations due to various factors such as the materials compounding and cooling water…For human operator that means repeatedly make valve adjustments to stabilize the quality. However It is really difficult to achieve high speed production while also maintaining the quality… 

With the E5_D, the water-cooling output adjustment function suppresses the temperature variations to a minimum and raises the production capacity with the quality maintained

Specifications & ordering info

Ordering information

E5CD (48 × 48 mm) screw terminals

Control Output

Option no

Option description

Alarm outputs

Order code

100 to 240 VAC

24 VAC/DC

Out1: Relay

Out2: non

000

No option

2

E5CD-RX2A6M-000

E5CD-RX2D6M-000

002

HB/HS alarm for 1-phase heaters, RS485

2

E5CD-RX2A6M-002

E5CD-RX2D6M-002

Out1: Voltage (pulse)

Out2: non

000

No option

2

E5CD-QX2A6M-000

E5CD-QX2D6M-000

002

HB/HS alarm for 1-phase heaters, RS485

2

E5CD-QX2A6M-002

E5CD-QX2D6M-002

Note: Other models with HB/HS alarm for 1-phase heaters, 2 EV inputs are available on request. Please contact the local sales office for special request.

E5ED (48 × 96 mm) screw terminals

Control Output

Option no

Option description

Alarm outputs

Order code

100 to 240 VAC

24 VAC/DC

Out1: Relay

Out2: non

000

No option

4

E5ED-RX4A6M-000

E5ED-RX4D6M-000

008

HB/HS alarm for 1-phase heaters, RS485, 2 EV inputs

4

E5ED-RX4A6M-008

E5ED-RX4D6M-008

Out1: Voltage (pulse)

Out2: non

000

No option

4

E5ED-QX4A6M-000

E5ED-QX4D6M-000

008

HB/HS alarm for 1-phase heaters, RS485, 2 EV inputs

4

E5ED-QX4A6M-008

E5ED-QX4D6M-008

Note: Other models with 2 control outputs or with different kind of option combination are available on request. Please contact the local sales office for special request.

E5_C optional tools

Option

Order code

USB based configuration cable

E58-CIFQ2, E58-CIFQ2-E

PC based configuration and tuning software

EST2-2C-MV4

Specifications

E5CD/E5ED

Item

E5CD

E5ED

Power supply voltage

A in model number: 100 to 240 VAC, 50/60 Hz

D in model number: 24 VAC, 50/60 Hz; 24 VDC

Operating voltage range

85% to 110% of rated supply voltage

Power consumption

6.5 VA max. at 100 to 240 VAC, and
4.1 VA max. at 24 VAC or
2.3 W max. at 24 VDC

8.3 VA max. at 100 to 240 VAC, and
5.5 VA max. at 24 VAC or
3.2 W max. at 24 VDC

Sensor input

  • Temperature inputs
    Thermocouple: K, J, T, E, L, U, N, R, S, B, C/W, or PL II
    Platinum resistance thermometer: Pt100 or JPt100
    Infrared temperature sensor (ES1B): 10 to 70°C, 60 to 120°C, 115 to 165°C, or 140 to 260°C
  • Analog inputs
    Current input (mA): 4 to 20 or 0 to 20
    Voltage input (V): 1 to 5, 0 to 5, or 0 to 10

Input impedance

Current input: 150 Ω max., Voltage input: 1 MΩ min.

(Use a 1:1 connection when connecting the ES2-HB/THB.)

Control method

ON/OFF control or 2-PID control (with auto-tuning)

Indication accuracy

Thermocouple input: (±0.3% of indicated value or ±1°C, whichever is greater) ±1 digit max.

Platinum resistance thermometer input: (±0.2% of indicated value or ±0.8°C, whichever is greater) ±1 digit max.

Analog input: ±0.2% FS ±1 digit max.

CT input: ±5% FS ±1 digit max.

Thermocouple input: (±0.3% of indicated value or ±1°C, whichever is greater) ±1 digit max.

Platinum resistance thermometer input: (±0.2% of indicated value or ±0.8°C, whichever is greater) ±1 digit max.

Analog input: ±0.2% FS ±1 digit max.

CT input: ±5% FS ±1 digit max.

Auto-Tuning

Yes, 40%/100% MV output limit selection.

Self-Tuning

Yes

Control outputs

Relay output

SPST-NO, 250 VAC, 3 A (resistive load),
electrical life: 100,000 operations,
minimum applicable load: 5 V, 10 mA

SPST-NO, 250 VAC, 5 A (resistive load),
electrical life: 100,000 operations,
minimum applicable load: 5 V, 10 mA

Voltage output (for driving SSR)

Output voltage: 12 VDC ±20% (PNP), max. load current: 21 mA, with short-circuit protection circuit

Output voltage: 12 VDC ±20% (PNP), max. load current: 40 mA, with short-circuit protection circuit

(The maximum load current is 21 mA for models with two control outputs.)

Auxiliary outputs

Number of outputs

2

4

Output specifications

N.O. relay outputs, 250 VAC, 3 A (resistive load),
electrical life: 100,000 operations,
minimum applicable load: 5 V, 10 mA

N.O. relay outputs, 250 VAC, 2 A (resistive load),
electrical life: 100,000 operations,
minimum applicable load: 5 V, 10 mA

Event inputs

Number of inputs

2 or 4 max (depends on the model)

External contact input specifications

Contact input: ON: 1 kΩ max., OFF: 100 kΩ min.

Non-contact input: ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max.

Current flow: approx. 7 mA per contact

Setting method

Digital setting using front panel keys or via Remote Software CX-Thermo V4.66 or higher

Indication method

11-segment digital display, individual indicators and bar display

Multi SP

Up to eight set points (SP0 to SP7) can be saved and selected using event inputs, key operations, or serial communications.

Other functions

Manual output, heating/cooling control, loop burnout alarm, SP ramp, other alarm functions, heater burnout detection (including SSR failure detection), 40% AT, 100% AT, MV limiter, input digital filter, self-tuning, temperature input shift, run/stop, protection functions, extraction of square root, MV change rate limit, logic operations, PV/SV status display, simple program, automatic cooling coefficient adjustment

Ambient operating temperature

-10 to 55°C (with no condensation or icing)

Ambient operating humidity

25% to 85%

Storage temperature

-25 to 65°C (with no condensation or icing)

Degree of protection

Front panel: IP66, Rear case: IP20, Terminals: IP00

Sampling period

50 ms

Size in mm (H×W×D)

48×48×62

48×96×62

USB communication cable E58-CIFQ2

Item

E5AC

E5CC/E5CD

E5DC

E5EC/E5ED

E5GC

E58-CIFQ2

E58-CIFQ2-E

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