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Industrial PC (IPC) 

Industrial PCs or IPCs are designed to provide a powerful, reliable and scalable computing platform for industrial automation in harsh industrial environments. 

They can control and monitor diverse industrial processes, enabling real-time data acquisition, analysis, and decision-making.

By leveraging the power of IPCs, manufacturers can optimize operational efficiency, boost productivity, and enhance overall reliability. 

Want to know more about OMRON Industrial Computers? 

5 products found
Product
NYB NYP NYE Series NY5 NYM
ipcbox hp bookmount-06-fans-3d front prod
industrial-15 inch hmi+ipc-01-4b prod
nye-7b prod
ipc box panel prod
industrial-15 inch hmi-10-front prod
Type
Industrial PC Industrial PC Industrial PC IPC Machine Controller Industrial Monitor
Hardware
Industrial Box PC Industrial Panel PC Industrial Panel PC Industrial Box PC Industrial Panel PC Industrial Monitor
Operating system
No operating system Windows 10 IoT Enterprise - 64-bit No operating system Windows 10 IoT Enterprise - 64-bit No operating system Windows 10 IoT Enterprise - 64-bit Windows 10 IoT Enterprise - 64-bit -

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What is an industrial PC?

Industrial PCs or IPCs are industrial-grade computers that are designed from the first principles to withstand the challenging and harsh conditions of industrial environments.
They are built to eliminate faults, maximize uptime and reduce costs. Unlike traditional consumer-grade computers, industrial PCs can withstand higher or lower temperatures, dust, vibrations, and electromagnetic interference. Their robust and simplified design ensures uninterrupted operation and longevity in industrial automation. 
 
A box PC is a standalone computing device that provides computing power and connectivity options, while a panel PC integrates a display screen and a computer into a single unit, offering both visual output and touchscreen input capabilities. Industrial monitors provide visual feedback and information display.  

What does an industrial PC do?

An industrial PC, equipped with powerful processors, can perform various functions in industrial automation, such as: 

Control and monitoring

Industrial PCs manage and oversee the operation of machinery, equipment, and processes involved in production and manufacturing, enabling precise control and real-time monitoring.

Data acquisition and analysis

Industrial PCs acquire data from sensors, meters, and other monitoring devices, and then process and analyze it and visualize it.

Human-Machine Interface (HMI)

Industrial PCs often serve as the interface between human operators and automated systems. Operators can monitor the status, receive alerts, and control the systems through the intuitive interface.

Customization

Industrial PCs offer a high level of customization to meet the specific requirements of different industries and applications.

Running Software

Industrial PCs can execute specialized software applications specific to industrial automation.

Difference between an IPC and a normal PC 

What is the key difference between an Industrial PC and a normal PC for home use? 

Compared to normal PCs, Industrial PCs must prioritize reliability and optimal performance to meet the demands of industrial applications. Industrial PCs are ruggedized systems designed to withstand harsh industrial environments. They typically come in robust enclosures that protect against dust, moisture, vibrations, and extreme temperatures. This contrasts to the normal home situation where a normal PC is used. To achieve these challenging demands, OMRON's industrial PCs eliminate unnecessary complexities. These computers are designed without internal cables and complex heatpipes, ensuring simplicity and efficiency. The structurally uniform mechanics enable scalability, reducing costs for future expansions. With a rock-solid architecture and a die-cast aluminum case, these industrial PCs offer durability and robustness while minimizing assembly, maintenance, and labor costs. 

What are the advantages and disadvantages of industrial-grade computers?

Advantages of industrial grade computers:  
  • Robust and reliable, Industrial computers are rugged and Industrial computers are designed to withstand harsh environmental conditions prevalent in industrial settings.  
  • Scalable and easy-to customize, Industrial PCs support various expansion cards, interfaces, and peripherals. 
  • Industrial computer systems are compatible with industrial software, Industrial PCs are designed to be compatible with software applications such as SCADA systems, PLC programming tools, and other industry-specific software.  
  • Industrial PCs have longer product lifecycles and extended availability compared to commercial PCs.  
  • Ready for the IoT or industrial IoT (iIoT)
 
Potential disadvantages of industrial grade PCs include:
  • Higher upfront costs compared to standard commercial PCs. 
  • Industrial PCs may require specialized knowledge and skills for maintenance and repairs  
  • In some cases, industrial PCs may be over-specified for certain applications  

Fanless industrial pc vs industrial computers with a fan

When selecting an industrial PC (IPC) for automation tasks, the choice between a fanless industrial pc and one with a fan depends on the specific operational requirements and environmental conditions.
Fanless industrial computers are ideal for harsh environments where dust, dirt or moisture are prevalent, as they offer superior protection against such contaminants. Their solid-state design minimises mechanical wear and tear, increasing reliability and durability in demanding environments. 
In addition, fanless IPCs operate quietly, which is an advantage in noise-sensitive environments such as laboratories or facilities where personnel work in close proximity to machinery. 
Fanless industrial pc’s also have lower power consumption than fan-based IPCs because they don't require the energy to run cooling fans. This can be an advantage in applications with limited power supplies.
 
Conversely, IPCs with fans are suitable for applications that require high computing power and where ambient temperatures are controlled. These systems can handle more robust processing tasks without overheating, thanks to the active cooling mechanisms provided by internal fans. 
They also tend to be more cost-effective and offer easier maintenance and upgrade paths, which can be critical for rapidly evolving industrial applications. 
 
Choosing the right type of IPC depends on balancing these factors against the specific requirements of your industrial automation tasks.

Industrial panel pc: what’s the difference with a standard IPC?

When considering the use of industrial computing solutions, it is important to understand the differences between an industrial panel PC and a standard industrial PC. Here are three key differences:

Integrated display interface

Unlike standard industrial PCs, which often require separate peripheral devices to operate, industrial panel PCs have an integrated industrial touch screen display.

Design and form factor

Industrial Panel PCs have a compact, all-in-one design, with the computer and display integrated into a single unit. This contrasts with the more modular approach of standard industrial PCs, where components are typically separate and can require more space.

Environmental durability

Industrial Panel PCs are specifically designed to withstand harsh conditions, with rugged enclosures with high IP ratings to protect against dust, water and extreme temperatures. Standard industrial PCs, while durable, often lack the level of integration and protection offered by their panel counterparts.

Our line of Industrial PC's

Discover OMRON's line of Industrial PCs, industrial pc solutions engineered to meet the demands of factory automation environments.

We offer a wide range of industrial computer solutions with a variety of configurations:

  • Intel® 11th generation embedded CPU on board. Intel Xeon, Intel Core, Intel Celeron, or Intel Atom
  • Fanless IPC's for passive cooling or computers with fans for active cooling
  • Windows 10 IoT Enterprise
  • RAM memory varying from 2GB to 16GB
  • Different built-in ports like Displayport, Ethernet, USB 3.0, EtherCAT
  • Storage on HDD or Solid-state drive (SSD)
  • PCI Slot Expansion options

Industrial Box PC's

NYB Industrial Box PCs feature a compact design that provides flexibility, expandability, and easy maintenance. These powerful computing devices are ideal for controlling and monitoring industrial processes in factory automation settings.
 
The NY5 IPC Machine Automation Controller is a hybrid controller which combines Sysmac machine control and IT technology. 

Industrial Panel PC's

NYP Industrial Panel PCs combine the functionality of an Industrial Box PC with an integrated display screen. 
 
The NYE series are our industrial embedded computers and serve as our basic industrial panel PC's.
 
These HMI devices offer a user-friendly touch interface, allowing operators to interact directly with industrial processes while benefiting from the computing power and reliability of an Industrial PC. 

Industrial Monitor

NYM12, NYM15, and NYM19 Industrial Monitors offer display and touch interfaces specifically designed for the Industrial PC Platform. With rugged construction, high brightness, and wide temperature ranges, these touchscreen industrial computers provide essential visual feedback and information display for industrial applications. 
 
Discover the reliability, durability, and performance of OMRON's Industrial PCs, designed to enhance efficiency and productivity in your industrial automation processes. 

IPC vs PLC & HMI

The decision to select an industrial PC, PLC, or HMI depends on the specific requirements and objectives of the application. In some cases, a combination of these devices may be the ideal solution. 

IPC

If the application requires advanced computing capabilities, such as running complex algorithms, handling large datasets, or executing resource-intensive software applications, an industrial PC is a suitable choice. When there is a requirement for a centralized control unit that can handle both control functions and data processing, an industrial PC can serve as the central hub for the automation system.

PLC

If the primary objective is precise control and monitoring of industrial processes, PLCs are a suitable choice. They excel at executing logic-based control functions, managing inputs and outputs, and coordinating machine operations. They are designed to operate reliably in harsh industrial environments. If the application requires real-time control with minimal delays, PLCs are a preferred option.

Human-Machine Interface (HMI)

If the primary requirement is to provide a user-friendly interface for operators to monitor and control industrial processes, an HMI is a suitable choice. HMIs offer visual displays, touchscreens, and input/output controls for effective operator interaction. HMIs are commonly integrated with PLCs and industrial PCs to provide the user interface component of the automation system.

Applications of Industrial computers

In manufacturing and factory automation, Industrial PCs control and monitor production lines, machinery, and equipment to ensure precise coordination and synchronization of processes.
For example, in an automotive assembly line, industrial computers manage the operation of robots, conveyors, and other equipment, ensuring efficient and error-free assembly of vehicles. 
 
In a semiconductor fabrication plant, IPCs can acquire data from various sensors and instruments to monitor the manufacturing process, enabling adjustments to optimize yields and minimize defects. 
 
In inventory management systems, IPCs can track and manage materials, components, and finished goods in real-time. They provide accurate inventory information, enable efficient material flow, and optimize supply chain operations. 
 
Industrial PCs with integrated HMIs provide a user-friendly interface for operators to interact with the manufacturing processes. They offer visual displays, touchscreens, and input/output controls for real-time monitoring and control. For example, in a food processing plant, industrial PCs with HMIs allow operators to monitor temperature, pressure, and other critical parameters, as well as control recipes, guaranteeing consistent quality and adherence to food safety standards. 

Articles & Customer cases

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Artificial Intelligence: hope, hype and FOMO

Ten years ago when we received enquiries about AI-based projects, they were mainly driven by hype or FOMO. When I asked why they wanted to get into AI, the answer, more often than not, was either ‘because my boss asked me to’, ‘because we have a lot of data’ or ‘because it seems like an interesting area’. None of these were particularly solid reasons and certainly didn’t justify the hefty investment that AI applications would have required at that time.

That is changing, and hope, rather than hype or ‘FOMO’, is the driver. Customers don’t ask whether we can help them with AI anymore. They ask us whether we can help with predictive maintenance, quality control or process optimisation. They come to us with a problem that they want us to help solve. The adoption of AI is no longer a motive or an aim in itself. Instead, AI has become an ‘enabler’.

Whatever the industry - whether food & drink, pharmaceutical, electronics or automotive - the end goal is the same: producing high quality, defect-free products at a lower cost, using less energy and less labour. And AI can be one of a suite of solutions for achieving those objectives.

Read more

We've got a nearly-infinite combination to fit any production scenes.

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