Maintenance is a vital to assuring 24/7 operations in the water industry. Even the failure of a single component can have a massive impact on operations, while energy and maintenance expenses are a major part of the lifecycle costs of pumping systems.
Keeping production lines and systems running optimally often relies on a skilled maintenance team. Plant managers need a solution to minimize maintenance cost and unplanned failure, while facing challenges in staff availability and mobility.
Are you considering moving from traditional to smarter maintenance?
By collecting, monitoring and analyzing live machine data, OMRON provides solutions that will allow you to replicate the analysis of skilled maintenance workers, and shift from relying to experienced maintenance staff to using live machine data for decision making. With smarter maintenance solutions you can:
- Assure short downtime for maintenance
- Receive a preventive notification to plan maintenance tasks based on actual needs
- Become less dependent on staff availability and mobility, and lower commissioning and maintenance costs
- No worries about access constraints and safe conditions for the operator
Take the 4 steps towards smarter maintenance with OMRON:
Our solutions fit in various applications in the water industry, including:
Pumping systems:
• Washing pumps for automotive components
• Cooling water circulation pumps
• Hydraulic pumps
• Well pumps
• Solar powered pumps
• Screw pumps
• Mixers
Industrial water systems and clean water sector:
• Osmosis filters
• Desalinization units
• Demineralized water plant
• Distillation units
We offer a complete range of products for smarter maintenance solutions:
Get full equipment data visibility and remote access with a controller that can collect data produced by sensors and actuators.
Monitor key assets of the machine (motor current/vibration/temperature/insulation resistance), detect abnormal working conditions and share information and trends via EtherNet/IP.
OMRON K6CM Pump Cavitation Demonstration Video
The smarter way to protect your system and increase safety, thanks to redundancy with the inverter protection functions. Monitor for incorrect phase sequence and phase loss. No heat generation due to nearby inverters installation
Visualize and control the condition of power supplies and load check centrally. Visualize the time to replace power supplies.
Be proactive against potential failures and predict drive failures with ageing models for critical components (fan, IGBT, …). Designed for 10 years of maintenance-free use.
Want to learn more about our solutions? Download our whitepaper “Smart maintenance approach in the water processing industry”.