If you manufacture packaging machines and want to increase your profitability, then we can help: with a complete range of services and products designed to increase your machine’s speed, versatility, performance and safety.
Although some of these packaging machine solutions are highly advanced, they are also proven to be extremely reliable, to maximise your customers’ loyalty.
Use our knowledge as a specialist automation partner to develop a new machine or upgrade an existing model.
In an HFFS machine a flexible web/foil is unwind, the packs shaped and then sealed on 2 sides, optionally the bottom too. After filled vertically with product, the top side is then sealed to closed the pack. Optionally before the final seal is made, a spout can be added. This all happens with the flexible packaging material moving horizontally, but with the pack orientation still vertical. The picture below shows an intermediate operating, cam driven machine. Also continues machines exist, with these the sections 4 till 6 are often in a carousel set-up.
Rotary sealing knifes (servo driven)
A cardboard is removed from the magazine via a rotary feeder and transported in a single lane via a lug belt conveyor up to the receiving position of the pick & place system. The article groups are picked by two independently working robots and stacked onto the cardboards.
Gantry robot palletisers are linear, cartesian (XYZ) coordinated robots for pick and place applications. The axes slide linearly in relation to each other, rather than rotate as with a robotic arm.
The machine comprises a robot mounted on a frame which overlaps two feeding conveyors running in parallel. One conveyor is feeding the products and another the cartons. The robot picks the products randomly moving on the conveyor belt and places them into the moving cartons. The instantaneous location of moving products is computed by the vision system acquiring images from a stationary camera. Meanwhile a registration sensor is used to track the position of the cartons. This is the accurate tracking of both conveyors which enables the robot to pick and place products from one running conveyor to another.
Shrink sleeve labels are supplied from a roll in the form of a continuous web, unlabeled bottles are transported via an infeed conveyor and then metered via a rotating feedscrew. While the bottles enter the labeler moving past a trigger cell, the labels in web form are opened and formed into a tube by a mandrel, fed and cut in precise registration with a printed graphic, applied to a bottle which is then conveyed up to a steam tunnel.
Turkish chocolate manufacturer BOLÇİ needed to meet its promise of delivering chocolate products that are ‘untouched by human hand’. Omron and Innovas joined forces to commission a line of three Omron robots in the packaging section of the factory’s production line, with the aim of enhancing production quality and reducing labour costs.
The oral hygiene manufacturer TePe has installed a new manufacturing line to replace its manual handling and quality inspection at their factory in Malmö, Sweden.
An integrated approach combining vision, robotics and a versatile feeder.
With Omron’s Sysmac machine and NX-TC temperature controllers
Omron products enable production line innovation for Brillopak
A guide to the validation of vision systems used in the pharmaceutical industry using Omron components
Machine Automation concepts to enable innovation for digitalized manufacturing
Industrial automation processes, as well as the machines, are becoming increasingly dynamic. The need to increase productivity, flexibility, ergonomics and safety has become indispensable. This white paper describes how the Omron Sysmac Safety solution enables you to meet all possible safety scenarios and requirements.
Good programming practices and well organized software implementations with Omron PLC.
Secure Remote Access to machines through VPN.
Faster and more precise image processing methods and technology
The amount of product recalls leapt up during 2015. Robert Brooks argues that effective and integrated plant automation can play a lead role in minimising those costly and damaging recalls.
Dennis Verhoeven, European Industrial Market Manager, Life Science at Omron, reviews how product personalisation is increasingly important in the food and beverage industry.
The ongoing pursuit of ever better OEE scores has become a real focus for end users in the food and beverage industry in recent years. OEE itself, however, is not a conversation end users routinely have with their machinery suppliers, with the focus instead tending to be on areas such as baseline speed, cycle times and overall performance.
Integrating robotics into our systems – and our thinking.
The demand for greater traceability – to reduce counterfeiting and improve consumer information – presents growing challenges for manufacturers. How can serialisation help? In ‘Traceability through serialisation’ Dan Rossek focuses on what serialisation means today and shows why the flexible layer solution is better than the, seemingly easier, end-to-end solution.
How close is ‘Industry 4.0’ to being a reality? A futuristic, completely-connected industrial world is already taking shape, and data integration is a key enabler. Collecting and storing production data also offers many other rewards – from measuring OEE (Overall Equipment Effectiveness) to helping OEMs meet increasing legal requirements for reporting. Dan Rossek takes a deeper look into the challenges and benefits of data integration in ‘From shop floor to top floor’.
Can you add value to your machines, perhaps adding greater sophistication and complexity, without impacting on development time and programming cost? Robert Brooks looks at the evolution of a new breed of machine controllers.
The ramping up of the low wage economies in the machine building sector means that OEMs often feel they are working under the shadow of the threat of cheap imports. In the first of a series of articles, Robert Brooks looks at the ‘must-have’ features that will keep UK machine builders ahead of the pack, and the opportunities to add even greater value.
In this third of a series of articles looking at the challenges surrounding machine building, Dan Rossek and Richard Wilkins examine how safety can be an enabler for increased productivity and reduced total cost of ownership.