FH & FZ5 Vision Controller | OMRON, UK

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FH/FZ5 Vision Controller

Faster machine operation, cameras for every application

This line-up integrates the benefits of a Smart Camera and a powerful Vision System in a single platform. The unique image clarity achieved by using an intelligent camera enables simple setup, fast installation and enhanced optical performance.

High performance components deliver outstanding performance at high-speed and high-resolution image input
AI Fine Matching and scratch detection tools to generate AI models
Easy integration with software for flexible automation
EtherNet/IP & TCP/IP communication for high-speed data transfer
Smart algorithms and vision tools make every application robust and reliable - at any speed

A better option for inspections requiring high sensitivity

Meeting sensory inspection needs amid a shortage of skilled inspectors with FH Vision Controllers

Skilled inspectors are hard to come by these days, and labor costs have risen sharply. Manufacturers are now facing intense pressure to automate processes that rely on the senses of experienced human workers. When it comes to visual inspection, it's important to reliably identify subtle defects even on flexible lines producing a wide range of items.

To solve these challenges, we’ve developed new defect detection AI that reproduces the techniques of skilled inspectors. This AI is now part of the FH Vision System.

Features

New AI vision tools complete the already wide range of vision tools

We’re recently launched the AI fine matching and scratch detection tools, bringing industrial vision inspection technology to the next level. The new technology makes it possible to perform inspections that up until now had to be done by humans. With the ease of use in focus, the new tools take advantage of the latest technological developments without the need for expert knowledge. Also, no special hardware is required.
  • 1 AI captures defects with human-like sensitivity
  • 2 AI identifies good products as well as experienced inspectors
  • 3 No special environment is required
  • 4 Automatic detection of various defects without definition and learning

Parallel processing for different inspections

Multi-Line Random-Trigger inspects at up to four different timings. A single controller can perform inspections at different points at different timings. Controllers installed for each process can be integrated into one, reducing initial costs and saving space.

Packaging process of pharmaceuticals

A single controller that can control each line saves initial costs and space. You can connect up to 4 cameras per controller. 

Innovative Illumination Technology

  • MDMC Light – Flexibility and precision combined in one Illumination unit
  • The MDMC light allows you to freely change the color and direction pattern in milliseconds
  • No hardware exchange necessary during product changeovers
  • Enhance the inspection feature you are looking for – easy, quick and reliable
  • Combine hundreds of illuminators in just one unit
  • Real Color Processing (16 million colors)*
*only applicable for specific per models

Wide accepted communication protocols – now also ProfiNet

Taking advantage of the Omron’s Sysmac platform the integration of a vision system into your machine has never been easier. Whether we assist you in carrying out a single inspection, or to control a complete production line - at every step our focus lies on a clear and understandable architecture making your life easier and improving your productivity.

Sysmac Studio is a unique environment that integrates logic, motion and drives, robotics, safety, visualization, and information technologies in a single project, thus reducing the learning curve and the intra-operative software costs.

  • 1 Design
    Reusable code reduces development time.
  • 2 Verification
    Simulation and tracing can be performed based on information obtained from the vision system.
  • 3 Implementation
    Advanced machine control can be easily achieved.

EtherCAT® for high-speed data transfer to control various devices

You can use EtherCAT® to connect NJ/NX Machine Automation Controllers and 1S/G5 AC Servo System to increase the control speed of everyday communications protocols from position detection to starting axis motion.
  • The communication cycle is reduced to 1/32
  • The time from trigger input to producing measurement results is shortened by approximately 6ms.

Applications

Automotive

  • Assembly lines
  • Quality control inspection lines
  • Cosmetic inspection 
  • High accuracy measuring applications

Food and Commodities

  • Quality inspection
  • Liquid / Powder filling lines
  • Primary secondary packaging
  • Pick and place

Traceability purposes

  • Print and label inspection
  • Track and trace applications

microhawk mv-40 inspection newssinglemob sol
Blog article

Is your production line ready for inspection?

Quality inspections are a critical requirement for all manufacturing and packaging lines. Being able to identify defective products before they are shipped to customers can bring significant savings in both time and money. It prevents costly product recalls, wasted production and potentially expensive legal costs.

For perishable products – from food to pharmaceuticals – quality inspection of the packaging is also vital. An unreadable barcode or a wrong expiry date could lead to perfectly good products being discarded. And increasingly strict legislation is making clear marking a top priority for all types of products.

Read more

Videos

Specifications & ordering info

Product Performance Processor family Memory AI Scratch detection filter AI FineMatching Number of cameras Integrated monitor Communication port(s) Output type Description
FH high-speed / high performance controller 2-core, NPN/PNP, 2 cameras
FH high-speed / high performance controller 2-core, NPN/PNP, 4 cameras
FH high-speed / high performance controller 2-core, NPN/PNP, 8 cameras
FH high-speed / high performance controller 4-core, NPN/PNP, 2 cameras
FH high-speed / high performance controller 4-core, NPN/PNP, 4 cameras
FH high-speed / high performance controller 4-core, NPN/PNP, 8 cameras
FH high-speed / high performance / extended storage, controller 4-core, NPN/PNP, 2 cameras
FH high-speed / high performance / extended storage, controller 4-core, NPN/PNP, 4 cameras
FH high-speed / high performance / extended storage, controller 4-core, NPN/PNP, 8 cameras
FH-Lite controller, standard grade, box type, 2 camera
FH-Lite controller, standard grade, box type, 4 camera
FZ5 vision controller, high grade, integrated LCD touchscreen, 2 camera, NPN
FZ5 vision controller, high grade, integrated LCD touchscreen, 4 camera, NPN
FZ5 vision controller, high grade, integrated LCD touchscreen, 2 camera, PNP
FZ5 vision controller, high grade, integrated LCD touchscreen, 4 camera, PNP
FZ5 vision controller, standard grade, integrated LCD touchscreen, 2 camera, NPN
FZ5 vision controller, standard grade, integrated LCD touchscreen, 4 camera, NPN
FZ5 vision controller, standard grade, integrated LCD touchscreen, 2 camera, PNP
FZ5 vision controller, standard grade, integrated LCD touchscreen, 4 camera, PNP
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Downloads

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ABB Robot Controller IRC5 -[Ethernet]- FH Series Vision System Connection Guide

en PDF 1.81 MB
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Denso Robot Controller RC8A -[Ethernet]- FH Series Vision System Connection Guide

en PDF 1.81 MB
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FANUC Robot Controller R-30iB Mate -[Ethernet]- FH Series Vision System Connection Guide

en PDF 1.76 MB
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ABB Robot Controller IRC5 -[Ethernet]- FH Series Vision System Connection Guide

en PDF 1.81 MB
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Denso Robot Controller RC8A -[Ethernet]- FH Series Vision System Connection Guide

en PDF 1.81 MB
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FANUC Robot Controller R-30iB Mate -[Ethernet]- FH Series Vision System Connection Guide

en PDF 1.76 MB
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NJ/CJ-series / Siemens S7-1500 -[PROFINET]- FH-series+FHV7-series Connection Guide

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